Chaff Cutter Machine Using IOT

Abstract

The Chaff Cutter Machine integrated with IoT technology represents a significant advancement in agricultural automation. This system is designed to streamline the process of chopping fodder for livestock, providing an efficient and reliable means to manage large-scale farming operations. The IoT integration allows for remote monitoring and control, ensuring optimal operation with minimal human intervention. By leveraging sensors and data analytics, the system can adjust cutting speed and blade sharpness according to the type of fodder, enhancing efficiency. This innovation reduces labour costs and ensures consistent feed quality, improving livestock health.

Introduction

The agricultural sector is increasingly adopting smart technologies to enhance productivity and reduce manual labor. One innovation is the IoT-based chaff cutter, which automates fodder preparation, addressing inefficiencies and inconsistencies seen in traditional manual cutters. By integrating sensors, connectivity modules, and data-processing capabilities, farmers can remotely monitor, control, and optimize the cutting process.

Methodology:

• Retrofitting: A conventional mechanical chaff cutter was used as the base.

• Sensors: Rotary encoders for blade speed, load sensors for fodder entry, vibration sensors for mechanical issues, and temperature/humidity sensors for environmental monitoring.

• Microcontroller: ESP32 or Arduino handled data collection and control, programmed with C++ and Python for analytics.

Design:

• Hardware includes sensors (soil moisture, temperature, proximity) and actuators (DC motor, relay module).

• Workflow: data collection → processing → motor control → remote monitoring via IoT platforms like Blynk or ThingSpeak.

Results:

• Cutting speed improved by 20–30%, power consumption reduced by 10–12%.

• Fodder size consistency increased from 75% to 95%; downtime decreased by 20%.

• Safety improved: safety protocols prevented equipment damage, and manual intervention was minimized.

Overall, the IoT-enabled chaff cutter significantly enhances efficiency, safety, and operational control in fodder preparation.

Conclusion

The IoT-based chaff cutter represents a significant advancement in agricultural technology. By integrating sensors and cloud connectivity, the system enables real-time monitoring and predictive maintenance. This innovation reduces manual labor and ensures operator safety while empowering farmers with a reliable solution for livestock feeding.

References

[1] Dr. Rahul Sharma, Dr. Priya Singh, \"Smart Chaff Cutter Machine Using IoT for real-time Performance Monitoring and Control,\" International Journal of Agricultural Engineering, 2023. [2] Dr. Amit Patel, Prof. Meera Joshi, \"Energy-Efficient Chaff Cutting with IoT-Driven Predictive Maintenance,\" Journal of Sustainable Agriculture, 2024. [3] Dr. Suresh Kumar, Dr. Neha Gupta, \"IoT-Based Fodder Quality and Cutting Efficiency Optimization,\" Advances in Agricultural Technologies, 2022

Copyright

Copyright © 2026 Khemnar Yogesh Ashok, Bhor Mayuresh Sandip, Pokharkar Nikita Limbaji, Bhakare Janvhi Vishnu, Miss.Thorat Sonam Kailas. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.